US20250367618
2025-12-04
Performing operations; transporting
B01F33/8442
The invention introduces an AI-driven coating training and control system designed to optimize additive and pigment management across various resin formulations such as epoxy, polyester, urethane, and hybrids. Central to the system is a secure additive dosing module and a modular interface that connects with third-party pigment mixing banks. The AI logic engine calculates precise ratios, creates deployment profiles, and incorporates environmental and substrate data. It provides visual simulations of projected finishes and multilingual operator interfaces, including speech and sign language. The system ensures universal color matching by querying global pigment libraries when local formulations are inadequate, with applications spanning automotive, aerospace, marine, and industrial coatings.
This invention pertains to resin-based coating systems, AI-guided applications, and universal visual training modules. It centralizes AI command to control and optimize coating operations, including pigment selection and additive dosing. The system acts as a bridge between human operators and software platforms, generating custom color bases through adaptive learning. It features a multilingual and sign-language-enabled interface for real-time training and visualization, compatible with various display technologies for civilian, industrial, and tactical uses.
Coating operations face challenges such as communication barriers, accessibility gaps, and inefficiencies in material management. Existing training platforms often lack adaptability across different resin chemistries and environments. The invention addresses these issues by offering universal language adaptability, direct additive and pigment control, and cross-industry resin compatibility. It supports silent and tactical deployment and integrates with various display technologies, enhancing flexibility and accuracy in training and operations.
The invention surpasses existing systems by eliminating manual trial-and-error processes through AI-driven calculations and secure operations. It provides significant advantages like real-time multilingual guidance, cross-platform adaptability, and secure enforcement of additive usage. The modular AI mixing bank interface connects with OEM or third-party machines, ensuring compatibility and protection against obsolescence. The system supports a global pigment library for universal color matching and includes visualization modules for real-time result previews and adaptive learning loops.
The optimal implementation involves deploying the AI-controlled coating system with specific resin conversion systems and a multilingual visualizer module. It operates with AR headsets or tablets, networked to an additive dosing control module with RFID-tagged cartridges. The AI logic engine uses environmental inputs to generate adaptive profiles, dispensing precise ratios and guiding operators in their preferred communication mode. This setup ensures efficiency, accuracy, repeatability, and security while preventing unauthorized operations.